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PCB is populated with parts and then soldered. Taller parts and transformer are fitted last to avoid damage.

 

Product is housed in a 47mm 2-gang pattress box with plain lid fitted. This was chosen to fit in with us in domestic environments.

 

Pattress box is drilled with two holes, one for the fuse the other to allow rear cable access when unit is installed. Fuse wiring is added and wired into the PCB.

 

The completed unit is then electrically tested to ensure that all circuits are within specification.